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Flexible plastic packaging

The packaging is lightweight and cost-effective but places high demands on the marking as the surface is often flexible, glossy or laminated. At the same time, batch numbers, best-before dates and barcodes must always be clear and legible all the way to the consumer.
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Plastförpackning med cij bläckmärkning

Different techniques for Flexible plastic packaging

Linx TT500 TT0 thermal transfer printer
Linx TT750 TT0 thermal transfer printer
Linx TT500 TT0 thermal transfer printer

Thermal transfer printer, TTO

Thermal transfer printers, or TTOs, are widely used in a variety of industries. The food, pharmaceutical, and cosmetics industries are just a few examples where accurate printing is critical.

With a TTO you can print barcodes, best before dates, batch numbers and other important information directly on the packaging.

The result is crystal-clear printing that won't smudge, fade or rub off. This is crucial when you need your information to remain legible, even in harsh conditions such as cold, moisture or transport.

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Best-before date marking on packaging
Product labelling with CIJ on food trays
CIJ - labelling on food packaging
CIJ - labelling on food packaging

Inkjet printing

Inkjet marking (CIJ) is a common alternative to TTO when you want to mark directly on pre-packaged products or when the packaging line is not adapted for thermal transfer. The technology is contactless and can print on both flat, flexible and uneven surfaces – making it flexible for different types of plastic film.

Advantages:

  • Handles high production speeds without disrupting the flow.
  • Flexible placement of batch numbers, best-before dates or barcodes.
  • With the right ink, the marking can withstand condensation, cold and rapid temperature changes.
  • Requires no packaging line conversion – can be easily integrated into existing equipment.
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UV Laser - Marking of food bags
Lasermärkning livsmedelsförpackning med batchnummer, bäst-före, produktmärkning
Lasermärkning livsmedelsförpackning med batchnummer, bäst-före, produktmärkning

Laser marking

Laser marking is a contactless method that provides a permanent mark directly on the packaging film. On flexible plastic materials, the technology works by the laser either etching the surface or removing the top layer of paint to create a clear contrast.

Advantages:

  • Provides a durable and indelible marking that cannot be erased.
  • Requires no consumables (ink or foil), resulting in low operating costs.
  • High precision – perfect for small batch numbers, barcodes and 2D codes.
  • Very reliable and requires minimal maintenance.
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Labelling product marking plastic film code
Semi-automatic labelling machine

Labelling

Labels are a smart option when you want to combine graphic design and variable information on packaging that is difficult to label directly. Labels can be applied to flat surfaces, the weld edge or other zones and can be customized in size, shape and material to fit different types of plastic films.

Advantages:

  • Labels can carry a lot of information – ingredients, allergens, multilingual texts, promotions.
  • Print & apply systems make it possible to print and apply labels in real time with batch numbers, best-before dates or barcodes.
  • Provides the opportunity for design solutions that would otherwise not fit on the packaging, such as QR codes or promotions.
  • Available in paper, plastic or special materials that can withstand cold, moisture and frozen storage.
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Read more about Flexible plastic packaging

The packaging is lightweight and cost-effective but places high demands on the marking as the surface is often flexible, glossy or laminated. At the same time, batch numbers, best-before dates and barcodes must always be clear and legible all the way to the consumer.

The most optimal solution for this type of packaging is thermal transfer printing (TTO). With TTO, you can print directly onto the packaging film before it is filled and sealed. The technology produces very sharp, high-resolution prints of both text, logos, barcodes and QR codes – even on flexible surfaces. Since the printing takes place on stretched stationary film or in-line, the result is always precise and even, without the risk of blurred or distorted codes.

Advantages of TTO:

High-resolution printing of text, logos, barcodes and 2D codes.
Perfect for flexible plastic films and laminated materials.
Capable of handling both continuous and intermittent packaging lines.
Provides durable marking that withstands handling, cold and moisture.
No risk of smudging, smearing or ink not sticking.

Other techniques may also be relevant depending on the production environment:

Inkjet (CIJ) marking is fast and flexible, especially on flexible surfaces or at high speeds.
Laser marking is suitable for laminated films where you want a permanent marking by removing layers of paint.
Labelling is used when you need a lot of information, language variations or want to complement pre-printed designs.

Our recommendation:
For most flexible plastic packaging, TTO is the optimal solution, thanks to its high resolution and reliability. Ink, laser and labels are good complements where special requirements exist, but TTO provides the most accurate and professional results in lines where quality and traceability are crucial.

Questions & Answers (FAQ)

Yes. With the right ink, CIJ inkjet printers can produce clear and durable codes even on cold and damp surfaces. The placement of the mark – for example, in the seal of the package – can also improve readability.
Laser marking is particularly effective on laminated films where the laser can remove the top layer of ink and create a high-contrast code, providing a permanent mark that cannot be worn away.
Labels are the best option when the packaging needs to carry a lot of information, be multilingual or when the surface is too uneven for ink or laser. With print & apply systems, labels with variable data can be applied in real time directly in the packaging line.
Absolutely. A common approach is to use pre-printed packaging film for design, ink or laser for batch numbers and best-before dates, and supplement with labels for additional information or language variants.
A TTO printer uses a thermal transfer foil to print directly onto plastic film before it is filled and sealed. The technology provides high-resolution, durable and sharp marking of text, logos, batch numbers, best-before dates and barcodes.
Because the printing is done on stationary film before the package is formed and filled, the marking is always smooth and clear. There is no risk of blurred codes, smudging or distortion of the print on flexible surfaces.
TTO provides very high resolution, often up to 300 dpi, making it possible to print small texts, detailed logos and 2D codes with high readability.
Yes. TTO is developed for both intermittent and continuous lines, making it well suited for high-speed food production.
Inkjet (CIJ) marking is fast and flexible for direct marking on pre-packaged products, but can produce variable results on damp or uneven surfaces. TTO, on the other hand, writes on the film roll itself before the package is filled, which provides consistently high code quality.
TTO works great on flexible plastic packaging and laminated materials used in bags, flow packs and other food packaging.
Yes. The print remains in place and remains clear even when the packages are exposed to cold, condensation and mechanical handling in the cold chain.

Book a demo

Do you want to see how the machine works in your production on your material or product? Book a free Demo We will be happy to show you the machine (or similar machine) in operation and how we can tailor the solution based on your needs.

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You can also call us directly at + 4610-444 1600.